Then you’ll want to set your level on the countertop so it butts against the saw’s shoe. Her articles and interviews have appeared in "The Wall Street Journal," Salon.com and several other publications, covering topics such as Federal Trade Commission policy and media regulations, blogging, home improvement and New York travel. That angle was continued down the board with a straight edge. The butcher block comes unfinished and in a giant cardboard box. We decided to go with drilling holes along the cutting line, which is really unnecessary in my opinion! It's about 6 feet by 4 feet. I'd like to cut about 2 feet off of one end to make it about a square table. Use a circular saw with a 60-tooth carbide blade to cut the butcher-block to the oversize length (Image 2). Add Tip Ask Question Comment Download. The finish prevents humidity and moisture from seeping into the grain and warping the wood. Making smooth, safe cuts with your table saw, radial-arm saw, chop saw or sliding compound miter saw depends on having the right blade for the tool and for the type of cut you want to make. Use a brand new carbide saw blade. The circular saw blade you choose depends on what you're cutting and how you're cutting it. Butcher block manufacturers create their counter tops to be 24 inches wide -- the standard width for all kitchen counters. CHECK PRICE. My Jig Saw is barely doing anything. You're going to probably want some sort of edge guide too. Today I’ll be showing you How to cut an IKEA Butcher Block. Your email address will not be published. Alibaba.com offers 1,056 stainless steel circular saw meat cutting blades products. I'm using a 7 1/4" circular saw and a 60 tooth blade. Of course that was when making multiple pieces. And I’ve already sold my circular saws! It will be necessary to set the saw on an angle and finish the cut. No matter how I cut it, I can't seem avoid slight chips in the veneer. Move the circular saw at an even pace, but not so fast that the blade tears the wood. By Roy Berendsohn Apr 1, 2020 Step 9: Staining the Top. Most manufacturers offer blades designed for specific materials, such as laminate, aluminum and plywood. Here’s a quick clip of cutting our Farmhouse kitchen butcher block. Now, clamp your lumber on the second line to the inside of your butcher block down (see image above). Thanks rods rods16, Jul 3, 2008 #1. Your email address will not be published. 'Sink Hole Day' was a big day. But let’s get started with some images, so you can see for yourself. Step 3: Start the cutting slowly and don’t force the blade or the circular saw, just let the machine do the cutting by itself and you do the feeding slowly. Measuring and Cutting Your Butcher Block Countertop. A good blade for general circular saw use is a 24-tooth, thin-kerf carbide blade. 99. Kitchen // How to cut an IKEA Butcher Block. Try Maker, our simple video editor . Set the saw blade up higher, you only want to cut half way through the wood. Take your time to make sure your clamp is in the correct position, as this is the most important step for making a straight, clean cut. Download this video clip and other motion backgrounds, special effects, After Effects templates and more. Our Rating. Masking tape along the cutting line prevents jagged tears from marring the smooth surface of the wood. Accidents happen quickly and without warning and injuries are usually severe. I know, I know. we are going to join the two piece together, but need to rip about 6'' off one side with the grain to get the correct size. $45.99 $ 45. You want to remove any saw marks and burn marks before finishing. A clamping straight edge can be purchased or made with a scrap piece of straight-sided wood and clamps. Choosing Butcher Block. Set the saw blade up higher, you only want to cut half way through the wood. When cutting each section of butcher block, place the boards on sawhorses or between two work surfaces. Butcher block counter tops lend a warm ambiance to the kitchen. I would turn the counter top upside down and cut it from the back side with a circular saw with a plywood blade. You may notice gaps between the butcher block counter and the walls if your walls are bowed or not plumb. You have to know that the primary tool that makes the cut is the blade, not your saw. And a stressful one. Adjust your straightedge clamp so that the circular saw blade guide plate will run along the clamp and the saw blade will run along the pencil line. If you don’t know how to choose the right circular saw blade, you can read the circular saw blade buying guide. We recently upgraded to a new ... It’s important to seal the surface of the butcher block completely (top, bottom and sides) to prevent bowing/warping from moisture absorption (I sealed the bottom before we installed them). Place the butcher block on a secure surface. Most cutting methods involve breaking the concrete at the cutting point, which creates jagged cuts as well as messy cutting areas. But butchers use a special type of cutter called meat cutting saw for cutting pieces of large size. The saw was easy to use with my portable workbench and made child’s play out of cutting the various size boards and trim. Tip 5: Clamp short pieces in the “no hands” zone CHECK PRICE. Now I am ready to tackle my butcher block project and I’m full of confidence. Then we marked the length and the angle that we had measured in the kitchen. Circular saw with 7¼ in. I am trying to cut an opening for the sink in an 1 5/8" solid oak butcher block countertop. Luckily I didn’t use my actual cut, I had marked a different line to cut on so I can practice. Unlike laminate and tile counter tops, butcher block is easy to saw and shape into unusual angles or rounded corners. However, knives are not very effective when it comes to cutting big pieces of frozen meat or cutting through boned joints. Measure carefully the width of the run of cabinets to be covered with butcher block. Circular saw designs vary greatly, so you need to adjust and check the positions of both the guide plate and the blade several times. Drilling holes along the cutting line. What is the best tool (and blade) for the job and the best method to use. Step 7 Enlist a helper to catch the extra section of butcher block counter top as you near the end of the cutting run, to avoid tearing or splintering your good section. Now for the cutting part! Repeat for each cut. Circular saw will make that cut just fine. You will gain confidence and tackle this counter all by yourself, promise. A hard sanding block is your best bet. Match your knotty alder butcher block countertop with a knotty alder butcher block backsplash constructed with strips running the length of the backsplash. My name is Bettina Johnson a “stay at home mom” by day, aspiring jewelry metalmith/designer, crafter, DIYer and blogger by night. For more, see my Disclosure page. Your circular saw is one of the most dangerous tools in the shop. En bouleau nord-européen, il est l'un des comptoirs le plus populaire dans le monde. Saw the butcher block along the pencil line. Block - Circular Saw Blades : Abrasive wheel: Masonry and metal. Many saw blades are designed to provide their best results in a particular cutting operation. If you want to get a bevel cut, you must fix the saw in the right way with the guide rail. You only get one shot! Married to a retired Marine, sharing our budget-friendly home improvements, healthy living with Essential Oils, fun DIY projects and nifty, thrifty makeovers here on our blog. Cutting & Installing an IKEA Butcher Block Countertop We unboxed the heavy piece of IKEA butcher block countertop and were both so pleased with how durable and well-made it seemed. Sand the top and edges using a belt sander and then an orbital sander. FREE Shipping by Amazon. Create Free Account . However, because the blade got really hot all my other cutting attempts went not so well. After searching the web on how to cut a sink hole in butcher block, I had to write this little post about how we did it, just to give the web my own 5 sense. This will save you time later in the sanding stage and ensures a clean shop! To get proper cutting with the circular saw, you need to make sure that you are using the right blade. Mark the 7.5″ that you measured to the board, the same way I explained above on step #1. 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Good side down and plywood across the counter top you do not need to cut IKEA. Buy a piece of straight-sided wood and clamps it is called a bandsaw and it comes to big... Thank you for the inspiration at least two cutting butcher block with circular saw on either end of the blade should hang about 1/4 below. Saw, enabling you to draw a straight line line to the to...

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